NextGen Casting Patterns
Welcome to our advanced 3D printing casting services, where tradition meets innovation in the heart of our state-of-the-art facility. With over 200 in-house 3D printers employing SLA, DLP, and LCD technologies, we are equipped to handle high-volume and customized orders with unparalleled precision. Our 3d printed wax patterns are more cost effective, faster, and more accurate than conventional wax injection method and needs no slow making injection dies, hence you can have your casting patterns in days rather than months, no matter how complex and large they are.
Our castable resins provides you with a wax-like casting pattern with dimensional accuracy and stability that has never been possible before, and process ability in autoclave and firing furnaces. You need no change in your casting process, as we have thought of everything for you! Print, assemble, shell, fire, and cast, as usual.
No ash content, no shell damage, and no setter needed. Save time and cost of wax injection moulding. Our castable resin is like no other. It is designed for engineering parts. It prints to microns accuracy and leaves no wax/PEG bleeding or sweating after printing. It assembles on your traditional wax trees, using conventional red wax and glue, for ease of production, meaning business-as-usual for your manufacturing line.
Custom Material Selection
Our process begins with a detailed consultation to understand the specific needs of each project. We offer a wide selection of proprietary UV resins, each formulated for optimal performance in various casting applications. Our experts will help you select the perfect material based on factors like strength, flexibility, temperature resistance, and detail resolution, ensuring your casting patterns are flawless and functional.
Digital Design and File Preparation
We transform your concepts into precise, ready-to-print patterns, ensuring every design is meticulously adapted to meet both aesthetic and functional demands. Our process involves a seamless integration of design expertise with thorough 3D printing preparations. From the careful incorporation of necessary support structures to refining each pattern for manufacturability, we ensure that every detail aligns perfectly with your specifications. This preparation guarantees that the final patterns are not only optimized for our printing technology but also ready to meet the exacting demands of production, delivering superior accuracy and detail in the finished product.
Precision Printing and Monitoring
At the core of our operations, we utilize state-of-the-art SLA, DLP, and LCD printing technologies that are specifically optimized for creating highly detailed and precise casting patterns. Our printing process is not only about advanced equipment; it's underpinned by rigorous quality assurance protocols to ensure each pattern meets your exact specifications.
Optimized Post-Processing
After each casting pattern is 3D printed, it undergoes a tailored post-processing regimen designed to ensure optimal performance in investment casting. Our finishing techniques refine each pattern, enhancing surface smoothness to facilitate flawless mold release and ensure the integrity of your final metal castings. This attention to detail guarantees that each pattern not only meets but exceeds the rigorous demands of investment casting, providing you with components that are ready for immediate use in your casting process, free from defects and with superior fidelity to your design specifications.
At AMCOE, we offer a flexible suite of services tailored to your specific requirements. Whether you need materials, printers, training to advance from prototypes to final products, or support with assembly, shelling, and firing patterns, you can choose any combination of services that best suits your project needs. Contact us to explore your options and discuss how we can assist you.
